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Powder Coating Production Line for Branded Frames

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Product Details

Product Description

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                                                automatic powder coating line for frames, branded frame powder coating equipment, powder coating production line with warranty
                              

Powder Coating Production Line for Branded Frames

Complete automated surface treatment and powder coating system designed for metal frames including bicycle, motorcycle, and automotive subframes.

Equipment Overview

Purpose

Automated surface pre-treatment and electrostatic powder coating for metal frames, delivering efficient cleaning, coating preparation, and superior appearance protection.

Working Principle

PLC-controlled system manages spray pressure, temperature, timing, electrostatic voltage, and conveyor speed through programmed processing stages.

Core Advantages

Full Automation: Continuous operation without manual intervention for large-scale production
High Precision: Programmable parameters ensure consistent coating on complex tubular sections
Energy Efficient: Circulation filtration and heat recovery systems reduce waste and energy consumption
Industry Applications: Automotive, motorcycle, e-bike, high-end bicycle, and rehabilitation equipment manufacturing

Process Flow

Loading → Pre-degreasing Spray → Degreasing Spray → Water Rinse 1 → Surface Conditioning/Zirconium Treatment → Phosphating/Silane Treatment → Water Rinse 2 → Pure Water Rinse → Moisture Drying → Cooling → Automatic Electrostatic Powder Coating → Manual Precision Touch-Up → High-Temperature Curing & Leveling → Forced-Air Cooling → Unloading

Main Components & Structure

Component	Specifications
Spray System	Stainless steel quick-detachable nozzles, corrosion-resistant PVC/stainless steel pipelines, magnetic drive/centrifugal pumps (0.2-0.6 MPa pressure)
Conveying System	Heavy-duty overhead chain, adjustable speed (0.5-5 m/min), optional rotation mechanisms, stainless steel drip trays
Tank/Booth Structure	PP/FRP/stainless steel construction with partitioned sections, double-layer insulated reservoirs with automatic liquid control
Filtration System	Multi-stage bag and cartridge filters (≤25μm precision), corrosion-resistant circulation pumps for 24-hour operation
Heating & Control	Steam heat exchangers/gas heating, PID temperature control (±2°C), PT100 sensors with intelligent controllers
Control System	PLC (Siemens S7-1200) + HMI touchscreen, integrated process control, recipe storage, and production reporting
Auxiliary Systems	Powder recovery with large-cyclone units, exhaust systems, safety features including emergency stops and fire suppression

Key Features

Cost-Effective Operation

High powder recovery rates (>96%) and energy recovery design deliver optimal cost-performance for brand positioning strategies.

Advanced Technology

Automatic servo reciprocating spray systems and precision temperature control showcase modern manufacturing capabilities.

High Adaptability

Flexible conveyor speeds and spray adjustments with design provisions for future upgrades including coating robots.

Quality Assurance

ISO 9001 compliant with rigorous installation controls ensuring 100% compliance with sweat-resistance and salt-spray tests.

Tags:

Automatic Powder Coating Line

Electrostatic Powder Coating Line

Electrophoretic Coating Equipment

Electrostatic Painting Line

Hanging Conveyor System

Chemical Cleaning Line

Electroplating Oxidation Production Line

Automatic Immersion Coating Line

Environmental Protection Equipment

Aging Detection Equipment

Accessories

Fireproof Safe Box

Powder Coating Production Line for Branded Frames

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