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High-Efficiency and Eco-Friendly Chemical Cleaning Line for and Environmentally Friendly Industrial Cleaning Solutions

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Product Description

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                                                eco-friendly chemical cleaning line, high-efficiency industrial cleaning solutions, environmentally friendly chemical cleaning system
                              

High-Efficiency and Eco-Friendly Chemical Cleaning Line for and Environmentally Friendly Industrial Cleaning Solutions

High-Efficiency and Eco-Friendly Chemical Cleaning Line

Equipment Description

I. Working Principle

Cavitation Effect: Ultrasound generates high-frequency vibrations in the cleaning fluid, forming microbubbles that burst instantly, releasing shock waves that remove oil, rust, and particulate matter.
Low frequencies (16-25kHz) are suitable for heavy oil stains, while high frequencies (26-40kHz) are suitable for cleaning blind holes on precision parts.
Chemical Synergy: Neutral, environmentally friendly cleaning agents work together with ultrasound to accelerate stain removal, especially effective on polishing wax and cutting fluid residue on hardware.

II. Typical Process Flow

Pretreatment Stage: Hardware is manually or robotically loaded into the cleaning basket → soaked for pre-degreasing (optional).
Cleaning Stage: Rough cleaning → High-pressure rinsing → Pure water rinsing, all with ultrasonic assistance.
Post-treatment Stage: Hot air drying (60-80°C) → Rust prevention treatment → Automatic discharge.

III. Equipment Features

High-Efficiency Cleaning: A single cleaning cycle takes 10-30 minutes, 5-8 times more efficient than traditional manual cleaning.
Environmentally Friendly and Energy-Saving: The circulating cleaning system reduces water consumption by 30%, and the neutral cleaning agent meets environmental standards.
Intelligent Control: PLC + touch screen control allows programmable temperature, time, and operation flow, and supports fault self-diagnosis.
Highly Adaptable: It can handle a variety of materials, including metal stampings, die-castings, and bearings, and is compatible with workpieces up to 20 kg.

IV. Installation and Operation Guidelines

Environmental Requirements: Place horizontally in a well-ventilated area. Power supply: 220V/50Hz, grounded. Ambient temperature: 10-40°C.
Operating Instructions: The liquid level in the tank must cover the transducer. Do not operate the ultrasonic or heating functions without a load. Turn off the power before any sudden shutdown.
Maintenance Recommendations: Clean impurities from the tank bottom daily, test transducer performance monthly, and replace the circulating filter quarterly.

Safety Warnings: Do not clean flammable or explosive items. Wear goggles and gloves when operating. Immediately stop and inspect any abnormal noise.

Main Structures and Components

I. Core Functional Components

Ultrasonic Generator: As the core drive unit of the device, it converts electrical energy into a high-frequency electrical signal (20-40kHz). The output power is adjusted through an oscillator and power amplifier to suit different cleaning scenarios.
Ultrasonic Transducer: Composed of piezoelectric ceramic material, it converts the electrical signal output by the generator into high-frequency mechanical vibrations.
Cleaning Tank: Made of 304 stainless steel, corrosion-resistant and load-bearing, with a thickness of 1.5-2.5mm. Customizable specifications (e.g., standard inner tank dimensions of 800×530×250mm).

II. Auxiliary Function Modules

Mechanical Transmission System: Rotary throwing mechanism drives the basket to rotate via a motor, solving the problem of blind spots in blind holes.
Temperature Control System: Built-in 6000W heating element and temperature sensor enable precise temperature control from room temperature to 110°C.
Circulating Filtration System: Equipped with a multi-layer filter and circulating pump, extending the life of the cleaning fluid and reducing wastewater discharge by over 30%.

III. Intelligent Control Unit

PLC + Touchscreen Control Interface: Programmable parameters such as cleaning time, temperature, and throwing frequency.
Safety Protection Module: Includes liquid level sensor, overheat protection, and emergency shutdown functions.

IV. Typical Structural Layout Example (Split-Type Equipment)

Upper Module: Cleaning Tank (Built-in Displacer) → Heating System → Rotary Throwing Mechanism
Lower Module: Ultrasonic Generator → Circulating Filtration Device → PLC Control Cabinet
External Components: Robotic Handling System → Wastewater Recovery Tank

Key Features

High Cost Performance: Achieves the best cost performance based on customer's product positioning and development strategy.
Advanced Design: Meticulous design concept along with highly automated industrial equipment showcases modern enterprise image.
High Adaptability: Meets current production requirements while allowing for future increased production and improved quality.
Quality Compliance: Strictly adheres to ISO900 quality management system with rigorous control of all installation details.