Integrated Electrostatic Painting Line for Intelligent Production and Pollution Control with Advanced Technology

Equipment Description:

The paint spraying system is an integrated system covering paint delivery, atomization spraying, environmental control and exhaust gas treatment. The core goal is to improve the quality of spraying, reduce pollution emissions and realize intelligent production. The following is a modular analysis:
1. System architecture overview
A[Paint supply system] --> B[Spraying equipment]
B --> C[Paint spraying room environmental control]
C --> D[Exhaust gas treatment system]
D --> E[Intelligent monitoring center]
2. Key points of operation and maintenance specifications
1. Safety specifications
Explosion-proof area division implements GB/T3836.15-2024
Electrostatic grounding resistance ≤1Ω (tested every shift)
2. Intelligent maintenance
Predictive maintenance system (vibration analysis + thermal imaging monitoring)
Spare parts life warning (accurate to ±10 working hours)

Main structures and components:

1. Core structure and component description

1. Paint supply subsystem
Component technical characteristics 2025 technology upgrade points
Pressure tank group 316L stainless steel material, resistant to solvent corrosion Nano-coated inner wall anti-paint
Proportional mixer Servo motor drive, accuracy ±0.5% Support AI formula autonomous learning
Constant temperature paint pipeline Double-layer PTFE heating pipe (temperature control ±1℃) IoT leakage warning system
2. Spraying equipment
Electrostatic rotary cup: Speed ​​range: 10,000-60,000rpm (piezoelectric ceramic drive)
Shaping air closed-loop control (CFD simulation optimizes atomization angle)
Robot system: 6-axis linkage repeat positioning accuracy ±0.03mm
Integrated visual positioning (3D point cloud scanning accuracy 0.1mm)
3. Environmental control unit
# Intelligent control logic of environmental parameters
def env_control():
if VOC > 150ppm:
Start RTO incineration
Adjust air supply volume (+20%)
elif humidity < 40%RH:
Activate dehumidifier
Spraying robot slows down by 15%
4. Exhaust gas treatment module
‌Three-stage treatment process‌: dry pre-filtration (G9-grade metal filter)
RCO catalytic combustion (precious metal catalyst life ≥ 8000h)
Deep purification tower (biological enzyme decomposition technology)
‌Emission index‌: particulate matter ≤ 5mg/m³
Benzene ≤ 1mg/m³ (in line with the new national standard GB37822-2025)

III. Comparison of key technical parameters

Features:

1.High cost performance: Based on the customer's product positioning and development strategy, and with economic affordability as the foundation, we achieve the best cost performance.
2.The advanced and meticulous design concept of the equipment, along with the highly automated industrial equipment, showcases the image of a modern and advanced enterprise.
3. It has high adaptability, meeting the current production requirements and reserving room for development, taking into account the needs of increased production and improved quality in the future.
4.Quality compliance strictly adheres to the ISO900 quality management system, with every minute detail of the entire equipment installation being strictly controlled.