Advanced and Flexible Hanging Conveyor System for Mixed-Line Conveying of Bumpers in Automobile Painting/Assembly Workshop

Equipment Description:

Bumper conveying system equipment description and main structure analysis

I. Equipment function description
The bumper conveying system is the core logistics equipment of the automobile painting/assembly workshop, which is used to realize the automatic transfer of bumpers between spraying, drying, assembly and other processes. The system needs to meet the following requirements:
‌High-precision positioning‌: tolerance ≤±1mm to ensure assembly consistency;
‌Flexible production‌: compatible with mixed-line conveying of bumpers of multiple models;
‌Environmental tolerance‌: high temperature resistance (120℃ in the drying section), chemical corrosion resistance (acid and alkali environment in the pre-treatment section).

II. Innovative technology application (2025 upgrade item)
‌Digital twin interface‌: support virtual debugging (debugging cycle shortened by 60%)
‌Photovoltaic power supply module‌: track integrated solar panel (auxiliary power supply power ≥3kW)
‌Self-cleaning rail‌: nano-coating technology (cleaning cycle extended to 3000 hours)

Main structures and components:

2. Detailed explanation of key technical components

‌1. Intelligent skid system‌ (patented design)
Adopts carbon fiber composite material body (40% weight reduction)
Integrated temperature sensor (real-time monitoring of drying status)
Quick-change fixture group (supports switching between 6 types of vehicles)
‌2. Distributed control system
1.A [main control PLC] --> B [track drive module]
2.A --> C [positioning execution unit]
3.A --> D [quality inspection terminal]
4.D --> E [MES system data interaction]
Equipped with industrial Ethernet (Profinet protocol)
With equipment health management (PHM) function, the accuracy of predictive maintenance is ≥ 92%

Features:

1.High cost performance: Based on the customer's product positioning and development strategy, and with economic affordability as the foundation, we achieve the best cost performance.
2.The advanced and meticulous design concept of the equipment, along with the highly automated industrial equipment, showcases the image of a modern and advanced enterprise.
3. It has high adaptability, meeting the current production requirements and reserving room for development, taking into account the needs of increased production and improved quality in the future.
4.Quality compliance strictly adheres to the ISO900 quality management system, with every minute detail of the entire equipment installation being strictly controlled.