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Equipment description and main structure of the accumulation chain suspension conveyor system (as of February 24, 2025)
I. Equipment Overview
The accumulation chain suspension conveyor system is an efficient and intelligent continuous conveying equipment suitable for automobile manufacturing, home appliance assembly, warehousing and logistics and other industries. Its core feature is to achieve flexible production through the "accumulation" function (that is, the workpiece can be paused/released), optimize the assembly line rhythm, and improve space utilization.
II. System advantages
Efficient and flexible: The accumulation function reduces production line blockage and supports mixed line production.
Space saving: The three-dimensional layout makes full use of the height of the factory.
Intelligent operation and maintenance: Support IoT data collection and real-time monitoring of equipment health status.
III. Typical application scenarios
Automobile industry: White body spraying line, assembly line.
Home appliance manufacturing: Air conditioner, washing machine assembly and transportation.
Logistics sorting: Automated transfer of e-commerce warehousing and mid-piece parcels.
1. Main structural components
Track system
Material: high-strength alloy steel or aluminum alloy, wear-resistant and corrosion-resistant.
Layout: can be designed as horizontal, vertical or three-dimensional circular track to adapt to complex workshop environment.
Branch: multi-path diversion is achieved through turnouts to support dynamic scheduling of workpieces.
Traction chain and carrier
Chain type: double-hinged accumulation chain, strong carrying capacity, support high-speed operation.
Carrier (hanger): modular design, customizable fixtures, pallets, etc., adapted to different workpieces (such as car bodies, parts).
Drive and tensioning device
Drive station: variable frequency motor + reducer combination, providing stable power, supporting stepless speed regulation.
Tensioning mechanism: automatic hydraulic/spring tensioning to ensure constant chain running tightness.
Accumulation control unit
Mechanical blocker: control the stagnation/release of workpieces through cylinders or solenoid valves.
Sensor system: Photoelectric/RFID sensors monitor the position of the vehicle in real time, and link PLC to achieve precise control.
Safety protection system
Emergency stop device: Emergency stop buttons are set along the line, and emergency situations can be stopped with one button.
Anti-collision module: Infrared or ultrasonic detection to avoid vehicle collision.
2. Detailed explanation of core components
Part name | Functional description | Key technical parameter examples |
Traction chain | Carry and transmit power, support accumulation function | Breaking strength ≥ 80kN, temperature resistance -20℃~120℃ |
PLC controller | Logic control core, coordinate track branching and carrier action | Support Ethernet/IP communication, 32-point I/O |
RFID reader/writer head | Identify carrier information and realize workpiece traceability | Frequency 13.56MHz, reading distance 0~1.2m |
Guide wheel assembly | Ensure stable operation of the chain and reduce deviation | Nylon coated material, life ≥ 50,000 hours |
1.High cost performance: Based on the customer's product positioning and development strategy, and with economic affordability as the foundation, we achieve the best cost performance.
2.The advanced and meticulous design concept of the equipment, along with the highly automated industrial equipment, showcases the image of a modern and advanced enterprise.
3. It has high adaptability, meeting the current production requirements and reserving room for development, taking into account the needs of increased production and improved quality in the future.
4.Quality compliance strictly adheres to the ISO900 quality management system, with every minute detail of the entire equipment installation being strictly controlled.