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Home > products > Hanging Conveyor System > Automatic Transportation for Painting-Drying- Inspection Hanging Conveyor System for Heavy Castings

Automatic Transportation for Painting-Drying- Inspection Hanging Conveyor System for Heavy Castings

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Automatic Transportation for Painting-Drying- Inspection Hanging Conveyor System for Heavy Castings

Equipment Description:

 

1. Core functions of the equipment ‌


Designed for heavy castings (0.5~8 tons) such as engine blocks and gearbox housings, it realizes automatic transportation of the entire process of painting-drying-quality inspection, meeting the following requirements:
✅ ‌Precision rust prevention‌: Constant speed transportation to avoid paint surface shaking ripples
✅ ‌Corrosion-resistant environment‌: Tolerant to acid-base mist environment with pH2~12
✅ ‌High temperature tolerance‌: The drying section continuously withstands 180°C thermal shock


2. Key technological breakthroughs (2025 version) ‌
‌Zero-contact conveying technology‌
Adopting magnetic suspension auxiliary load-bearing module to reduce mechanical wear of chain links and extend service life to 100,000 hours
Intelligent compression algorithm for workpiece spacing to increase line density by 35% ‌Self-healing coating protection ‌
Graphene composite film is sprayed on the surface of the conveyor chain, and scratches are repaired automatically within 48 hours ‌Carbon neutral adaptation design ‌
Waste heat recovery system: Thermal energy conversion efficiency of the drying section ≥92%
Photovoltaic panel integrated track: Daily power generation of 120kWh per kilometer of line


3. Typical configuration solutions ‌

 

‌Scenario‌ ‌Recommended solution‌ ‌Efficiency Index‌
Commercial vehicle cylinder block (≥5 tons) Hydraulic compensation sling + three-stage shock-absorbing track Vibration amplitude <0.1G
Aluminum alloy castings (anti-static) Carbon fiber hanger + ion wind dust  Dust residue <5μg/cm²
Multi-color painting line remoShuttle car + track quick change systemval module Color change time <18s

 

Main structures and components:

 

System architecture and module description ‌


It adopts a ‌multi-layer closed-loop track design‌, which is suitable for multi-process connection of heavy workpieces. The structure is broken down as follows:

 

‌Module‌ ‌Technical features‌ ‌Core Components‌
Heavy-duty suspension conveyor chain‌ Dual chain redundant load-bearing, dynamic balance error <±2mm - Boron steel reinforced chain links (tensile strength 1500MPa)
- Self-cleaning ceramic bearings (IP69K protection)
Three-dimensional steering mechanism‌ Realize 0°~90° flip spraying of workpiece - Servo-driven rotary hanger
- Magnetic encoding positioning sensor (accuracy 0.05°)
Hot air shielding system‌ Isolate heat radiation in drying section, reduce energy consumption by 40% - Nano-aerogel insulation layer
- Centrifugal circulation fan (air volume 3000m³/h)
‌Intelligent paint supply synchronization unit‌ Automatically adjust spray gun parameters according to chain speed - Flow adaptive solenoid valve
- Paint film thickness laser detector (±3μm)
‌Digital twin console‌ Full process virtual mapping monitoring - 5G edge computing terminal
- AR fault diagnosis interface

 

Features:

 

1.High cost performance: Based on the customer's product positioning and development strategy, and with economic affordability as the foundation, we achieve the best cost performance.
2.The advanced and meticulous design concept of the equipment, along with the highly automated industrial equipment, showcases the image of a modern and advanced enterprise.
3. It has high adaptability, meeting the current production requirements and reserving room for development, taking into account the needs of increased production and improved quality in the future.
4.Quality compliance strictly adheres to the ISO900 quality management system, with every minute detail of the entire equipment installation being strictly controlled.

 

Automatic Transportation for Painting-Drying- Inspection Hanging Conveyor System for Heavy Castings 0